1. EXAMINE GAS MEASURING INSTRUMENT
1.1 Check the number to ensure the allocated instrument is taken.
1.2 Examine the instrument visually for any obvious damages.
1.3 Check the battery to see if it is adequately charged.
1.4 Check the calibration at the testing point. The reading must correspond with the flammable gas mixture as displayed at the testing point.
1.5 When satisfied that the gas measuring instrument is in order the operator must sign for the instrument
1.6 A continuous measuring device should be used if available.
2. TEST FOR FLAMMABLE GAS
2.1 At the beginning of the shift:
2.1.1 When arriving at the diamond drill cubby, test for flammable gas in the through ventilation.
2.1.2 Test at all cavities in the hanging wall of the cubby.
2.1.3 Test the general atmosphere, covering the entire cubby.
2.1.4 Test the area within 0,5metre radius around the hole.
2.1.5 Test at the collar of the hole or in the case where the rods were not extracted, test at the core stopper. (Above and back end of drill string)
2.2 Tests during Drilling Operations
2.2.1 When water is intersected.
2.2.2 When suspected that flammable gas was intersected (Air bubbles are observed in drilling water in return flow).
2.2.3 When a loss of drilling water is experienced.
2.2.4 When pulling rods, examine after every tenth rod, except when a continuous gas measuring instrument is in place.
2.2.5 Test at core stopper behind the machine for gas prior to inserting an additional rod.
2.2.6 At hourly intervals.
2.2.7 Direct flow drilling.
2.2.8 Reverse flow drilling.
3. REVERSE FLOW:
3.1 When using a continuous gas measuring instrument, the instrument must be placed at the highest possible area where methane is likely to accumulate against the hanging wall, above the core stopper.
3.2 Direct flow
3.2.1 Test at the collar of the hole, drilling cock or casing pipe every time a rod is being inserted or removed.
3.3 Flammable gas is detected, and evacuation procedures.
3.3.1 Maintain ventilation in a normal manner in accordance with the mine‟s standard instructions.
3.3.2 Open compressed air onto the hole to dilute the flammable gas (the air hose should not be equipped with a tailpiece at the discharge point).
3.3.3 Withdraw all persons to a point of through ventilation, free from any flammable gas.
3.3.4 Post a guard in through ventilation, free from any flammable gas to prevent inadvertent entry of persons.
3.3.5 Report the presence of flammable gas as soon as possible to a Mining Official and Environment Control Department.
3.3.6 The person reported to must sign the operator‟s notebook as proof of acknowledgement.
3.3.7 Follow up if report has received the attention of Senior Mine officials.
3.3.8 If no Mining official is available, barricade the area and mark the barricade properly with the wording “DANGER- FLAMMABLE GAS – NO ENTRY”.
At the end of the shift
Return the flammable gas- measuring instrument to the lamp room.
Remarks
When using a continuous gas-measuring instrument, the instrument must be placed at the highest possible area where flammable gas is likely to accumulate above the point where drilling water is discharged.
3.4 Equipment Used For Diamond Drilling
3.4.1 Saddle clamp
3.4.2 Safety bar plus 18mm x 150mm bolts and nuts for strike block.
3.4.3 Jigger clamp. (75mm)
3.4.4 A-frame plus old „E‟ rods. (Bokkie bar)
3.4.5 Strike block.
3.4.6 Casing clamp with six bolts and nuts (150mm x 18mm), with square washers.
3.4.7 Lubricator with sand trap, air filter and air valves on both ends and spuds.
3.4.8 Loafer hose. (25mm x 3m)
3.4.9 Stuffing box with 25mm high pressure valve and spud.
3.4.10 Water hose.
3.4.11 Air hose.
3.4.12 Water swivel.
3.4.13 High pressure drilling cock. (50mm)
3.4.14 High pressure nipple. (50mm)
3.4.15 Diamond drill couplings and rods.
3.4.16 Rod pusher.
3.4.17 Rod pusher jaw.
3.4.18 Lowering iron, gripper box or safety chuck.
3.4.19 Two swivel pins.
3.4.20 One swivel bolt with washer and nut.
3.4.21 One diamond drill high pressure casing.
3.4.22 Two 24mm x 1.5m wedge bolts with nuts and wedges.
3.4.23 Two wedge bolt extension couplings and rods.
3.4.24 One chuck spanner.
3.4.25 Flat spanners. (17mm)
3.4.26 Two Stillson wrenches.
3.4.27 One marlin spike.
3.4.28 One Hammer (1 kg.)
3.4.29 One cline ruler.
3.4.30 One 30-metre measuring tape.
3.4.31 One 300mm shifting spanner.
4. PREPARATION AND DRILLING OF A HORIZONTAL CASING HOLE IN A CUBBY
4.1 Preparation of a drill site by Miner
4.1.1 Before a newly blasted cubby is entered, it must be examined and made safe by a competent person who is the holder of a valid blasting certificate.
4.2 Marking off a hole
4.2.1 Ensure that the location of the cubby is correct. (see the survey note )
4.2.2 Locate the peg on the hanging wall and make sure that the peg number corresponds with the number on the survey note.
4.2.3 To put the survey line on the foot – wall, take a charging stick and cut a groove into it on the one end.
4.2.4 Take a nylon cord and tie a nut onto the one end.
4.2.5 Pull the cord through the groove of the charging stick and push the end with the groove up against the survey line.
4.2.6 Pull the other end of the nylon cord so that the nut is just hanging above the foot -wall.
4.2.7 Make a paint mark directly under the nut on the foot -wall.
4.2.8 Go through the same procedure and make another paint mark on the foot – wall further along the line ± 2 metres past the cubby face.
4.2.9 Pull a nylon cord so that it cuts through the middle of both marks on the foot – wall and paint over the cord.
4.2.10 The survey line is now on the foot – wall.
4.2.11 Measure the correct meters from the peg to the cubby face but make sure it corresponds with the distance on the survey note.
4.2.12 If it does not correspond with the plan then make a note stating the correct distance on the plan.
4.2.13 Measure horizontally 1,2m from the side wall of the tunnel into the cubby face, and 1.0m from the foot wall up and make a paint mark. (collar point of hole)
4.2.14 Hold the one end of the nylon cord on the (collaring point) and pull the other end of the nylon cord so that it cuts the survey line.
4.2.15 Move the cline rule set at the degrees required, forward or backwards on the survey line until the correct angel is achieved.
4.2.16 Extend the cord from the collaring point in line with the leg of the cline rule to the opposite side wall, and make a paint mark.
4.2.17 This line will be the direction fore the hole to be drilled on at the correct dip.
4.3 Marking off wedge bolt holes
4.3.1 The angle or dip of the hole is marked on the survey note.
4.3.2 All holes must be marked in such a way as to allow enough space behind the machine to pull a 1,5 m rod.
4.3.3 The position of the top wedge bolt is 150 mm above the casing pipe and the bottom wedge bolt 300 mm below the casing pipe on line.
4.4 Drilling of wedge bolt and rod stack holes
4.4.1 Blow out air hose.
4.4.2 Connect to the incoming side of the lubricator, secure with a safety chain or sling.
4.4.3 Connect loafer hose to lubricator and machine. (jackhammer)
4.4.4 Drill wedge bolt holes ±1.150 m deep.
4.4.5 Drill two short holes into the side – wall of the cubby to accommodate two old rods. This must be used as a rod stack. Pack all the rods onto the rack with couplings pointed in one direction.
4.5 Installing wedge bolts
4.5.1 Blow out the wedge bolt holes with compressed air and water to remove all grit in holes.
4.5.2 Grout the two wedge bolts in and allow it to protrude for ±350 mm.
4.6 Rigging-up a machine
4.6.1 The saddle plate assembly is secured to the safety bar by means of two 18mm bolts and nuts.
4.6.2 The casing clamp must be secured to the wedge bolts with four square washers and nuts.
4.6.3 Push the strike block over the safety bar.
4.6.4 Lift the safety bar so that the A-frame and jigger clamp can be moved into position.
4.6.5 Secure the jigger clamp to the A-frame.
4.6.6 Secure the jigger clamp to the saddle clamp by means of a toe bolt.
4.6.7 The frame must be set firmly on a sleeper.
4.6.8 Push the safety bar into the position provided for it between the two sides of the casing clamp and secure by means of a bolt and nut.
4.6.9 Place the machine on the saddle plate and secure by means of two swivel pins and one swivel bolt.
4.6.10 Connect the loafer hose to the outgoing side of the lubricator and onto the spud of the machine and secure with safety chains.
4.6.11 To start drilling the hole, the correct size core barrel, shell and crown must be used.
4.6.12 Push the core barrel fitted with the shell and crown through the opening in the casing- clamp up against the rock face of the hole.
4.6.13 Push a diamond drill rod through the feed screw with the chuck jaws open, and couple to the core barrel.
4.6.14 Connect the water swivel to the rod by means of a coupling. Connect the water hose to the other end of the water swivel.
4.6.15 Clamp the diamond drill rod between the chuck jaws by tightening the dog screws.
4.7 Rigging-up a U3 9B and LM90 hydraulic machine with a fan frame
4.7.1 Clean footwall to solid footwall
4.7.2 Though cement pad 100mm thick
4.7.3 Position the machine frame
4.7.4 Drill pin holes.
4.7.5 Pin machine tighten all pin down bolts.
4.7.6 Lift machine in position on the frame.
4.7.7 Tighten the machine on frame.
4.7.8 Lift machine into position with hydraulic cylinder.
4.7.9 Install stabilizers in place tighten stabilizers
4.7.10 Place power pack in position. Power pack to be placed on a level surface.
4.7.11 Connect hydraulic hoses between power pack and machine and control. (Ensure hoses are connected properly)
4.7.12 Check oil level and top up
4.7.13 Connect power supply to power pack (Electrician to connect power supply)
4.7.14 Make sure machine gear in neutral.
4.7.15 Check correct rotation of electric motor.
4.7.16 Connect water hose to oil cooler
4.7.17 Check forward and back movement of machine
4.7.18 Commission machine (qualified person)